Have a Tour of CCGrass Artificial Turf Factory
CCGrass leads the industry with full in-house production and control at our professional artificial grass factories. Advanced technology and strict quality standards ensure exceptional turf and reliable delivery.
International & Modernized Artificial Grass Factory
CCGrass started manufacturing artificial grass in 2002 and now operates the world’s largest artificial grass factory complex in China and Vietnam, with an annual capacity of over 100,000,000㎡. The combined area of the factories is approximately 800,000㎡, with more than 4,000 employees carefully performing each step in the turf production process.
Our artificial grass factories in different locations are considered some of the best-managed in the artificial grass industry. Every production step is completed using the most advanced manufacturing equipment while being performed under strict quality control standards. Our factories comply with ISO9001, ISO14001 and ISO45001 and pass various kinds of strict factory audits such as BSCI, WFSGI, ICS and Sedex.
Our staffs are trained, motivated and responsible, offering experience and dedication to ensure that CCGrass produces the best synthetic turf in the world. We have over 150 permanent staff members who focus exclusively on ensuring quality in each factory, keeping it at the forefront of everything we do.
Professional Artificial Grass Production Process
Understand more about the manufacturing processes involved in the production of the world’s best synthetic turf. CCGrass, the world’s largest artificial grass factory, explains the process of producing top-level artificial grass. Let’s look at the role of the extrusion, twisting, tufting and backing to produce the best synthetic turf. As a wholesale artificial grass manufacturer with total production under one roof, you can count on CCGrass for consistent quality and the ability to manage costs better.
A synthetic turf surface varies depending on what sport is played on it. For better sports performance, the surface has to have plenty of visible fiber and be tested to the appropriate standards. For example, football turf, rugby turf, GAA turf, American Football turf and turfs for Australian Rules. This means using a long pile carpet, made using resilient, durable and skin-friendly polyethylene yarns.
Extrusion
Extrusion is the foundational process for producing the fibers used in artificial grass. In very simple terms, high-quality raw polymer pellets are mixed with color and UV additives and then transformed into either flat tape or individual fibers.
Twisting
The extruded fibers undergo twisting, enhancing their strength and resilience. They are then wound onto spools to prepare for the tufting process, ensuring the fibers maintain their texture and durability in the final product.
Tufting
In this step, the twisted fibers are stitched into a backing cloth, forming the surface layer of the turf. After tufting, the fibers are cut to create individual tufts of artificial grass, enhancing the turf’s natural appearance and performance.
Backing
The final step involves applying a durable backing to secure the fibers in place. This backing provides stability and support, enabling the turf to withstand various weather conditions and heavy usage in professional sports settings.
Complete Quality Control for Each Turf Product
At CCGrass, we are deeply committed to delivering high-quality artificial turf products. Our rigorous quality control process starts with the careful selection of raw materials and continues through every stage of production. We conduct thorough assessments at key points, including yarn inspections, checks on semi-finished and finished products, and a final before delivery check.
With over 150 dedicated QC personnel working across our facilities, we ensure no detail is overlooked. Each product undergoes multiple rounds of testing to meet our exacting standards. Only after passing these comprehensive quality checks are our products approved for delivery to the market, guaranteeing the reliability and performance you can trust.
Sustainable Manufacturing
for a GreenLife
Greenlife is our environmental concept, focused on ensuring that all manufacturing processes, product development, and innovations comply with strict eco-friendly standards. By adopting a systematic approach to environmental protection, we are committed to making a meaningful contribution to a sustainable future.
